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16 May 2025

Savings through Condition Monitoring with IO-Link Sensors

PCB Piezotronics Limited Stand: 5/J54
Savings through Condition Monitoring with IO-Link Sensors
PCB IO-Link Sensor

In complex large-scale plants, it is extremely important to be able to quickly assess the status of the systems in order to avoid unplanned downtime and ensure efficient production. IO-Link sensors offer five advantages for flexible and cost-effective condition monitoring.

Reduction in hardware costs – conventional sensor installations with complex infrastructure and cabling are expensive. IO-Link sensors with a digital interface replace conventional DAQ and PLCs. Multiple IO-Link vibration sensors are connected via network nodes.

Streamlined system integration – Using a special communication protocol between the sensor and the IO-Link master reduces the integration effort. The master translates the sensor data into up to 16 different fieldbus or Ethernet protocols.

Simplified installation – Unlike traditional condition monitoring solutions, plug-and-play connectivity and automated parameterisation allow IO-Link sensors to be installed and configured in just a few minutes.

Low maintenance costs – IO-Link delivers digital process data directly from the sensor and provides real-time insights into the plant status. Data on vibration levels, temperature and error codes are transmitted.

Future-proof investment – IO-Link is an open standard used by more than 20 manufacturers of IO-Link masters and network hubs. This system speaks all major fieldbus languages and network protocols, including MQTT for direct cloud integration.

The standards-based IO-Link framework offers cost savings by extending condition monitoring beyond critical equipment, simplifying integration and reducing maintenance costs, thereby future-proofing investments.

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